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Palletizing

Pallet management systems optimize manufacturing production lines, by packing goods onto pallets for transfer and delivery. Automating this process leads to faster cycle times and higher levels of precision, increasing efficiency and reducing costs, while improving worker conditions and safety.

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Palletizing challenges in modern manufacturing workflows

The demands of modern manufacturing and production make it increasingly difficult for businesses to grow, scale, and accelerate their operations efficiently and cost-effectively.
One solution to these challenges is palettizing, a process that involves the automated stacking of products, in various packing options, onto pallets for more efficient storage and transportation. By implementing palettizing systems, businesses can streamline their operations, manage labor needs, and increase work saftey. With the right palettizing equipment and expertise, businesses can achieve improvements in productivity and profitability.

    Key challenges facing today's pallet logistics include:

    1. Cost-effective and efficient labor is increasingly difficult to find
    2. Materials are sometimes excessively heavy or hazardous
    3. Price pressures impact efficiency and precision
    4. Impact of modernization on consumer goods logistics

    Maximizing speed and efficiency

    Körber has a long-established expertise in conveying and pallet handling systems, setting new industry standards for quality, reliability, process stability, and longevity in the development of robotic palletizing systems. Designed and tuned in-house to match each customer’s unique material flow environment needs, no two Körber palletizer solutions are the same.

    Palletizing Equipment

    Industrial Robot AR500

    High-performance palletizing equipment for limited production plant spaces.

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    Lightweight Conveying Equipment

    Lightweight Conveyor Systems

    A range of lightweight equipment for conveying goods productively through a production plant.

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    Lightweight Conveying Equipment

    Precision product handling and transportation are essential to optimizing in-plant material flow. Offering a choice of drive and tension units to match belt length and load weight, our Lightweight Belt Conveyors are ideal for transporting light to moderately heavy products. Our Roller Conveyors are designed for light as well as heavy products, and can be adapted to a variety of space conditions. These units are impervious to dust, making them well suited to dusty environments.

    Pallet Conveyor Equipment

    Whether stacking or separating empty and full pallets, or moving pallets between different transport levels, we have a pallet conveyor to meet the task. Our range starts with the more economical driveless models, all the way up to driven roller or chain conveyors, complete with reversible transport direction and high pulling power. We also offer transfer units and turntables to connect transport lines and change pallet direction, as well as automatic pallet shuttle cars.

    Pallet Conveyor Equipment

    Palletizing Conveyor Equipment

    A suite of equipment for transporting palleted products efficiently around the production plant.

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    Tissue Solutions

    Tissue machine

    A complete portfolio of roll, fold and packaging solutions.

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    Tissue solutions

    Tissue manufactures is facing significant pressures in terms of pulp price volatility and competition in global markets, and are looking for OEE improvement, product differentiation, and sustainable solutions. We offer the industry most comprehensive portfolio of tissue technology to support tissue manufacturers across the entire value chain - from roll to fold, from converting to packaging. This includes advanced digital services and engraving technologies as well as unique value chain concepts.

    Our Palletizing Benefits

    • Deep expertise: Our palletizing and conveying expertise are coupled with a deep understanding of software and systems integration for all end of line applications.
    • Flexible options: No off-the-peg solution, systems are custom built to fit material flow environment and each customer’s individual requirements.

     

    • Process optimization: The entire palletizing process is planned and executed to ensure it is as simple, efficient, measurable, and transparent as possible.

     

    Palletizer Solutions

    We provide complete automated palletizing solutions, encompassing the layer and robot palletizer hardware, the palletization software, and the system integration. 

    Designed to palletize and transport almost any product, our solutions support a wide range of industries, from tissue and paper processing to chemical and food distribution.

    Pallet logistics challenges

    Increasing demand on the consumer goods industry makes it more difficult to maintain market success, putting pressure on businesses to:

    • Increase productivity
    • Optimize processes
    • Reduce costs

    Robotic palletizing systems

    In a highly competitive market, precision palletizing and transportation is crucial to increasing production, reducing costs, and optimizing material flow. Key to supporting this is an automated palletizing solution, seamlessly integrated into the inner-plant logistics.

    We offer a range of robotic palletizing systems to meet this need, including both the software and the layer and robot palletizer hardware. These systems are constantly improved to meet both customer need and the ever-growing market requirements.

    Solutions are first developed by a team of designers, technicians, and engineers. These are then implemented by production and assembly teams, ensuring timely and customer-oriented project delivery.

    A key component of our solutions is our expert advice. Our qualified sales engineers and project managers are committed to finding the right solutions to match our customers’ needs, however complex they may be.

    Robotic palletizing systems Benefits

    • End-to-end solution: We deliver complete automated palletizing solutions, which means the mechanics, hardware and software are all closely attuned to each other.
    • Tailored delivery: Our palletizer solutions are designed with the customer in mind, accounting for the unique requirements of their market, their business, and their objectives.

     

    • Expert support: We provide expert advice and support throughout project implementation and beyond, ensuring our customers are always able to get the most out our pallet automation systems.

     

    The Körber difference

    We provide end-to-end solutions, complete with the infrastructure and portfolio of products, tailored to each customer’s requirements. As a global technology business, we have the scope, R&D opportunities, and manufacturing capacity to develop the next generation of palletizing equipment and auxiliary components, giving us an unrivaled position within the consumer goods logistics industry.

    From conceptualization and design to development and production, our expert teams provide practical, automated palletizing solutions to resolve complex logistics tasks to meet our customers’ operational needs. This expertise, combined with our end-to-end hardware, software, and system integration, is the foundation for optimal material flow, streamlined processes and increased productivity.

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