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Layer picker solutions

With Körber Layer Picker Solutions, you can combine high-bay storage, conveyors, cranes and a warehouse control system with our market-leading Layer Picker technology. This fully-integrated system is designed to optimize efficiency, productivity and space in your warehouse or distribution center.

Solution sheet

Layer Picker Solutions

Our layer picker solutions provide standalone supply chain solutions that are tailored for high-performance layer picking in warehouses and distribution centers.

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Layer picking challenges

Organizations face a range of challenges when it comes to layer picking:

  • Speed of change as more and more product lines need to be picked.
  • Recruiting manual labor for picking, and providing ergonomic working practices, are key challenges.
  • Damaged products caused by manual picking errors can significantly increase costs.

Integrated Layer Picker Solutions for increased efficiency

Our fully-integrated Layer Picker Solutions provide automated de-palletizing and pallet-to-pallet picking. This unique, automated, flexible system can be scaled up to 10,000 picks per day at one location. 

Körber’s Layer Picker Solutions can automatically build rainbow pallets with different layers, while providing automated buffering of pallets and improving the working environment in warehouses and distribution centers.

At the center of the application, our industry-standard Layer Picker can handle up to 98% of all goods commonly found in food retail. This innovative piece of equipment can pick a single layer or several layers at once. In addition, it can pick layers with voids and layers with open trays or cases with loose lids.

The team behind the Layer Picker is very professional and this has given us even more confidence in the solution, which delivered outstanding results from the first push of the button.

Stuart Alldridge,
Senior Project Implementation Manager, Kraft-Heinz UK

Key benefits

Fully automated

Automation reduces complexity in the picking process, while increasing speed and accuracy.

Reduced costs

The system significantly reduces reliance on manual labor, which also reduces cost.


Expandable and adaptable to changes, the system can also be integrated into existing systems.

The Körber difference

Designed to revolutionize your warehouse processes, our fully-integrated Layer Picker Solutions can be tailored to meet all your business requirements.

Layer picker in use

Case study

Layer pickers enable Kraft Heinz to automate 90% of its dispatched volume

Solution provides greater vehicle loading flexibility and increased throughput.

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Heinz National Distribution Centre (UK)

Körber’s Layer Picker provided Heinz with an improved picking profile compared to the previous technology. Designed to create “sandwich/rainbow” pallets of mixed products to customer specifications, the solution offers a throughput of up to 180 layers per hour and is designed to operate 24/7 in peak periods.

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