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Palletizers

Our palletizing equipment is precision-designed to handle high throughputs and is suited for limited production plant spaces

Layer Palletizers

Details

Perfect for palletizing bundles, cartons, and containers, the PA08 is well suited to display pallets for the hygienic paper industry. It can also be combined with other palletizers, either as a single-line palletizer or multi-line palletizer, to form a palletizing center.

The PA081 features a lengthwise pallet run – crucial for palletizing bags. In addition to supporting both lengthwise and crosswise runs, the PA082 can handle heavier loads.

Benefits
  • High output rate for a wide product range
  • Precise operation supports direct production of sales-ready pallets
  • Toolless format changes offer quick and easy product changeover
  • Small footprint facilitates integration into existing palletizing lines
  • Modular design adapts easily to any layout
  • Extendable through our modular system
Details

Fast but gentle, the PA15 is ideal for palletizing sensitive products. In the high-speed range it can palletize up to 10 layers/min. at pallet heights up to 2,800 mm, layer sizes up to 1,500 x 1,500 mm and layer weights up to 150 kg.

By conveying rather than pushing, the palletizer moves rows of products or entire layers. A placement belt slides under the bundle, sets it down at its destination, secures it and withdraws to ensure continuous product flow.

Using our intelligent control system, pallet layer patterns can be formed with gaps. The upstream grouping system can also grasp individual products and arrange them in any formation.

Benefits
  • Easy-to-program ‘Pallet-Maker’ layer pattern designing tool
  • Industry 4.0 capable with predictive and remote maintenance
  • Highly flexible pallet layers/layout configuration
  • Small footprint and minimum control cabinet size
  • Multiple level palletizer infeed heights, including floor-level-palletizing
  • Precisely aligned, four-sided compression layer formation
  • Adaptable to new requirements using modular extensions and upgrades

Robot Palletizers

Details

Delivered with a tailored material flow environment, the Industrial Robot AR500 offers an economical solution, particularly when palletizing two end palletizing lines with one machine. It is able to handle payload weights of up to 500kg.

Benefits
  • Economic articulated arm robot option
  • Maintenance-friendly design and easy operation
  • Compact, modular design offers flexible palletizer application
  • Open control system supports new pallet configurations
Details

The Linear Robot LR03 can palletize almost any consumer product, including bundles, boxes, bags, standard cases, bakery baskets, and packs. It can operate load capacities of up to 500 kg, in palletizing heights of up to 2,800 mm, making it even more versatile.

Benefits
  • Conversion of braking energy into electrical current saves resources
  • Easy and cost-saving installation
  • Maintenance-friendly design and easy operation
  • Compact, modular design offers flexible palletizer application
  • Open control system supports new pallet configurations
Details

Through a unique combination of conveying and layer gripping, the Layer Wave can pick complete product layers from a conveyor line and place them gently on a pallet, regardless of product or layer pattern.

Unlike conventional systems using fork or clamp grippers, its compact design provides space savings of up to 40%. Combining it with the Robot Palletizer AR500 provides a complete, accurate, coordinated flow solution.

Benefits
  • Easy programming and maintenance (with Siemens/Rockwell controls) via the PLC
  • Layer weights of up to 200 kg possible
  • Gentle product handling of complete layers
  • Proven, simple configuration
Details

Our PRO03 and PRO04 gantry robots meet the demands for greater efficiency and increased product variety, supporting palletization of bundles, boxes, bags, standard cases, bakery baskets, and packs.

Each gantry robot is equipped with a heavy-duty, maintenance-free axis system. The PRO03 moves on 3 different axes. The PRO04 differs from the PRO03 by offering a rigid vertical axis rather than a telescoping one, which enables it to lift loads of up to 500 kg.

Benefits
  • Maintenance-free guidance of the main axes reduces downtime
  • Low headroom with optional telescoping axis
  • Handling of very heavy loads with optional rigid Z-axis
  • A variety of grippers offers increased flexibility
  • Interleaf and pallet handling options

Stack Palletizers

Details

Designed for limited spaces and multiple product formats, the case stacker is the first choice for fully automated stacking and palletizing. Not only can it stack palletized plastic cases, meat crates and nestable carton trays (including trays with stacking corners), but it can also stack cartons and bakery baskets without pallets.

The Layer Palletizer PA14 is particularly suited for palletizing pre-stacked containers, with an upstream shuttle system that supports handling of mixed product stacks and pallet loads.

Each KST05 case stacker positions products in a tower and buffers them in lanes aligned to the production lines. After four stacks or two stack pairs have been formed, they are grouped into one case stacking unit to be loaded onto pallets. Case stacks are transferred onto the sliding apron of the PA14, which positions the empty pallet and lowers the stacks onto it. An electrically driven side compression maintains the stack position.

Benefits
  • Economic and maintenance-friendly stack palletizer
  • Variable plastic case and carton tray stacking heights
  • Automatic product and format changeovers reduce downtime
  • Unit performance can be expanded through additional stackers
  • Supports industrial, Euro and Düsseldorfer half pallets

 

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